Expanded clay is a very popular and effective insulation, which differs from other materials not only in technical characteristics, but also in cost, as well as advantages. Therefore, it continues to be in demand.
Advantages and scope of the presented product
Before you buy equipment for the production of expanded clay, you must definitely find out whether it is worth doing such a business. It should be noted that the material presented is used in the construction industry. Its main goal is to warm the rooms. For this, expanded clay is added to the concrete mix for foundations or spilled out onto the floor, after which a cement screed is poured onto the surface.
The presented product is in great demand, because it has certain advantages:
- reasonable price;
- high heat-insulating qualities;
- light weight;
- ecological purity, as it is made from natural raw materials;
- does not require too complicated equipment for manufacturing;
- the cost of the product is low, so even those people who do not have a very large income buy it;
- ease of installation;
- not conducive to breeding rodents.
Despite the fragility of the material, it can be used for insulation of residential and industrial premises.
What is claydite made of?
Before you buy equipment for the production of expanded clay, try to find out what raw materials you need. As already mentioned, the presented product is made from natural components:
- clay;
- various additives that contribute to the formation of the porous structure of the material, as well as improving its technical characteristics.
What is the product made of?
Now you can consider what equipment for the production of expanded clay you will need. So, for work you should purchase such machines:
- Molding apparatus. It provides the characteristic shape of the finished material.
- Conveyor belt.
- The equipment with which the drying of the feedstock (drying drum, rollers, with which impurities are separated from clay) is performed.
- Expanded clay furnace.
- Fridge.
In principle, this equipment is quite enough for you. Naturally, an automated line will cost you much less than the purchase of individual units. And in the case of a comprehensive acquisition of devices, you can be sure of their coordinated work.
Product Manufacturing Technology
Now you can find out exactly how the production process goes. First of all, you need to get high-quality raw materials. That is, you can do it yourself or already buy ready-made. The first option provides for the availability of additional equipment. In the second case, you need to find a reliable supplier.
Further, the raw materials are thoroughly mixed, cleaned of unnecessary impurities, enriched with the necessary additives and fed to forming equipment for the production of expanded clay. After that, all the elements must go through the firing procedure.
Here you must follow certain rules. For example, first the granules should be slowly heated to a temperature of 600 degrees, and then it sharply increases to a value of 1600. The expanded clay machine for the production of expanded clay, in which the granules are fired, must be at a certain angle. Only in this case the procedure will be correct.
Further, the finished product cools, is packaged and stored.The granules need to be cooled gradually, otherwise they will simply fall apart. That's all the features of the manufacture of expanded clay. Good luck