Roller blinds are used in the design of official premises, offices and residential premises. The production uses equipment from well-known manufacturers PROMA, DRACO, REXEL and some others. Models have differences. In each case, the equipment is selected individually. It is better to buy everything you need in a complex from one manufacturer.
Roller blind production is a great opportunity to start a profitable business
Many entrepreneurs start rolling shutter production with a minimal set of tools. Enough to stock up with accessories and fabric. Customers will gradually appear, and it will be possible to expand production.
The purchase of equipment can be a great start for a highly profitable business with the ability to completely tune out the production process from the initial stages until you get a ready-to-sell product.
Equipment for the production of roller blinds
Equipment for the production of roller blinds assumes the presence of:
1. Tables for cutting lamellas of roller blinds (for example, RBH-01, SV-P1) with a clamping bar and manual cutting of material along the guide. They can be equipped with a backlight for easy identification of textile defects.
3. The movable carriage aligns the fabric with the flooring.
4. Rulers detachable automatic and manual. They can be with a control panel and a stroke counter.
5. The textiles are cut with an electric circular knife, which is included in the kit. Some tables are equipped with an ultrasonic knife.
6. The fabric clamp is regulated by a pneumatic clamp bar.
7. Automatic or manual cutting press for cutting the lower slats. They allow you to instantly prepare this part of the design.
Hand presses cut fabric 89-127 mm wide. Bend the lower and upper edges and make holes in the lamellas to fix it on the lamella holder.
8. The leading edge is leveled by the mobile carriage.
9. A special tape gluing machine allows you to significantly increase productivity and reduce tape consumption. The amount of waste is drastically reduced. The end of the guide is inserted into the machine, the handle scrolls and the tape is perfectly pasted.
The table protection system will prevent the knife from turning on if foreign objects are present on the desktop.
Equipment for the production of roller blinds works according to a specific standard.
We give the usual specifications for normal operation on the example of an automatic table for rolled curtains MGN SV-P1:
- 170 mm maximum permissible roll diameter;
- 40 kg maximum roll weight;
- 8 l / min air consumption;
- operating voltage 230 V / 50-60 Hz.
The table comes with a frame, an automatic circular knife, a double-sided pneumatic clamp, devices for uniform unwinding of the fabric, a ruler with a movable carriage.
As an option, it is possible to install an ultrasonic knife with adjustable cutting speed. A backlight area is provided.
Management of a clip and a knife from the control panel.
Accessories
High-quality roller blinds cannot be manufactured without accessories.
The standard set of roller blinds DN SK-40 includes:
- aluminum shaft, diameter 40 mm;
- aluminum lower beam (night-day);
- tube to the lower beam;
- self-locking mechanism;
- a bracket for attaching to a wall or clips for attaching to a ceiling;
- box lids;
- connecting chain with holder;
- fabric curtains;
- stopper;
- plastic chain;
- cap of the lower beam.
Accessories for the production of roller blinds are best selected from trusted manufacturers for each modification individually.
Fabrics for roller blinds
Roller blinds are made from natural and synthetic fabrics with different levels of transparency and density.
There is an opportunity to pick up curtains that muffle street light.
Fabrics for the production of roller blinds are conventionally divided into three types:
- solid monophonic;
- multi-colored and variegated;
- jacquard fabrics with a clear weave of threads.
After processing with special compositions, fabrics for roller blinds receive resistance to moisture, dust, burnout.
Some fabrics for roller blinds can reflect light.
The material is often polyester or a mixture of 10% cotton and 90% polyester.
Curtains are also made from pure cellulose, but its strength is insufficient.
