Every day, an increasing number of people decide to replace the usual curtains with modern products - blinds. And this means that if you decide to engage in their production, then be sure - your business is likely to be successful. The main thing in this business is the right choice of equipment for the production of blinds.
Blinds and their purpose
Blinds - a device that is a system of plates located horizontally or vertically. Regardless of location, the plates are connected to each other. The product is used to protect the room from ultraviolet radiation and to regulate the flow of light.
They also have another, no less important purpose - it is used instead of partitions and screens, instead of doors in dressing rooms. Sometimes they are a decorative addition that serves as a sun protection. For this reason, blinds ceased to be a luxury item, and became a device of wide consumption.
Functionality Blinds
The main characteristics that blinds should have:
- adjusting the level of flow of sunlight into the room;
- lack of obstacles for the penetration of fresh air into the room;
- modern products should be easy to use;
- caring for them should not be difficult;
- profitability and durability play a major role in the purchase;
- various designs, materials.
Characteristics and types of blinds
There are some characteristics by which blinds are divided into types:
- By appointment: roller shutters and sunscreens. The first is a roll consisting of two plates that slide along the guides. Designed for outdoor installation, their main function is to protect against bad weather conditions and from the penetration of thieves.
- According to the scope of use, they are divided into automotive, home, as well as office.
- By structure: solid, cellular and products with lamellas.
- According to the materials from which they are made: bamboo, wood, fabric (cassette, pleated, rolled), metal, plastic and multi-texture.
- By mounting method: mounting to a wall, window or ceiling.
Opening blinds are divided into horizontal and vertical. For the manufacture of each type, it is necessary to make a separate choice of a machine for the production of blinds. There are options that do not require large financial costs and make it possible to make them at home.
Production of vertical blinds
The manufacture of vertical type blinds is a simpler process, because the cost of such production will be less substantial. The required minimum area may be approximately 20 m2, and investment in business amounts to thousands of rubles. Equipment for the production of vertical blinds includes a press for processing fabrics, a metal saw and a sewing machine.
If it is planned to manufacture blinds of a roll type, then for their manufacture you will need a workbench and a saw for metal. Fabric cutting can be ordered from its supplier, and assembly can be done manually in any room.
Production of blinds horizontal type
Equipment for the production of horizontal blinds can perform the following functions:
- profiling;
- punching holes;
- cutting strips of 10 and 25 mm with a maximum lamella length of 3 m and holes from the edge of 50-150 mm;
- regulation of the deflection of the profile and its linearity.
The tape drive mechanism of the machine operates in a mechanical mode, and cutting and punching of holes can be performed in manual, electromechanical or pneumatic drive mode. Such equipment contains an electromechanical counter programmer. In addition, the unit for horizontal blinds makes round holes in the lamellas, this allows you to use any lamella holders, regardless of their modification, and also helps to easily and correctly install them to the slider.
In the manufacture of slanted blinds, the equipment will make everything in automatic mode - the operator only needs to enter the data of the first and last lamellas, their total number and the calculation of the lengths of other lamellas. This is due to the fact that the program of such a machine allows you to set up to 10 series of slices of different sizes, which the equipment itself will perform sequentially, automatically inserting short dividers between the series. In addition, the bending of the upper and lower bends of the lamellas and the further laying of the finished product are carried out automatically.
Today, anyone who wants to organize such a business can buy a machine for the production of manual blinds, a semiautomatic device or an automatic machine. The choice is yours.
It is no secret that the size of the starting capital affects the choice of equipment for the production of blinds. The price of manual machines is more than attractive, but the possibilities of semi-automatic and, moreover, automation are much wider.
Manual machine for the manufacture of horizontal blinds
The equipment for the production of horizontal blinds includes a manual machine. It performs the following functions:
- profiling;
- punching holes in lamellas;
- cutting the tape with a width of 16 or 25 mm and a length that matches the existing set of dies.
The device of this machine allows you to replace the mechanical drive with an electrical analogue, and also provides for the installation of a section for collecting in the ladder, so that the technical characteristics of such equipment can be similar to those of automatic installations-analogues.
Semi-automatic horizontal blind machine
This unit performs cutting lamellas and punching holes in one cycle, since they are all knocked out simultaneously. The equipment has the following characteristics:
- adjustment of the feed speed of the tape from 0 to 100%;
- change the setting of the dimension and position of the holes;
- processing of tapes 16, 25, 35, 50 mm wide;
- reconfiguration of the machine to different lamella widths and automatic calculation of their number;
- the ability to upgrade the unit to the level of automatic equipment.
Automatic machine for the manufacture of horizontal blinds
This equipment performs the following work:
- cutting lamellas;
- punching holes;
- assembly in a ladder in one cycle;
- and also has all of the above specifications.
Recommendations
Based on our article, it becomes clear that the choice of equipment for the production of blinds is a rather difficult task, rush is not welcome here. Remember, units must be selected after you have already decided exactly what type of product you will produce. The right choice of equipment for the production of blinds can greatly save time and increase volumes. Know, if you take this issue seriously and approach from the right side, then you will succeed. Good luck!
