Pasta makes up a huge part of the human diet. Therefore, their production is quite profitable, especially if it is organized correctly. In the process of organizing a business, compliance with sanitary standards is very important. In addition, it is necessary that the raw materials for pasta production and the equipment was of high quality.
Technology
Among the equipment used in the production of pasta, sifters of flour, conveyors, stabilizer bins, as well as apparatuses that pack products, are mandatory. As a raw material used flour of various varieties, egg white and natural additives.
Production stages:
- Preparation of raw materials (sifting flour, mixing different varieties of it and heating to a certain temperature).
- Cooking dough.
- Pressing the dough and creating from it products of a certain shape.
- Cutting pasta into separate pieces so that they do not stick together.
- Drying products.
- Cool pasta to prevent fogging of the packaging.
- Packaging products in boxes, bags or bags.
At all stages, special equipment is used for the production of pasta, the choice of which we will focus on.
Equipment selection
At the moment, the purchase of equipment does not cause any problems. In addition to imported equipment, one can purchase quite high-quality domestic machines. The most important thing is to choose the best option for yourself in terms of cost, quality and volume of products issued.
For the production of pasta, the following lines are currently used:
- Automatic conveyor belt.
- Semi-automatic.
- Prefabricated line.
The best option would be an automatic line that will speed up and simplify your work. However, this option is also the most expensive. Another benefit of such equipment is the ability to service it with just one person. So such a machine for the production of pasta will reduce the staff of the plant to a minimum.
Press
An extruder, also called a press, is used to create pasta of any kind. It is used for the automatic production of products from flour of different varieties of wheat.
When choosing a press, preference should be given to one that will be equipped with an automatic dosing of the feed, blocking the system when the engine is overloaded or under high pressure, as well as continuous kneading.
A quality pasta press also gives a signal when the feed stops. And evacuation of the finished dough to the pressing process makes it possible to remove air from it. As a result of this, pasta becomes more beautiful, durable and tasty, in addition, they have better nutritional properties. A modern press allows you to create quality products even from flour, which contains a little gluten.
Pasta Matrices
The matrix is the main working mechanism of the press. What kind of products will turn out depends on its shape. When choosing a matrix, preference should be given to one that is made of a durable metal with anti-corrosion ability. It is best if pasta equipment such as a matrix is made of brass, bronze or stainless steel.
Equipment for cooling products
Before packing the finished product, it must be cooled. When choosing stabilizer-coolers, you should focus on the country of manufacture, price, degree of energy consumption, as well as the cost of installation and maintenance. Imported equipment is more durable and of high quality, however, its cost is much higher than domestic or Chinese.
Cooling equipment for the production of pasta is a very important part of the production line, so you should not save on it, especially if you plan to issue large volumes of products.
Product drying
Drying is one of the most important processes in the manufacture of pasta. It is during the drying process that the dough loses moisture and becomes brittle. As a result of this, the product becomes solid and durable, and also decreases in size.
A pasta machine that produces products is dried, creates a high temperature, and also creates a hydrothermal treatment. To get quality products, it is very important that the dryer automatically maintains the specified parameters. Only thanks to the high quality equipment you can get pasta that will meet modern standards. It is best to buy one that is made of stainless steel.
Filling equipment for pasta production
An important component of the process is filling equipment. After drying, pasta comes to filling and packaging machines, in which they are dosed and packaged in boxes or special bags.
The most convenient is equipment that has an electronic control unit and automatically labels the packaged product. In addition, preference should be given to models that have a simple and reliable design. Equipment power must be selected depending on the planned production volumes. Italian is considered the best, but domestic models can also be a good inexpensive alternative.
Automatic line control
If you plan to produce large volumes of products, it is best for processes to be automated. Thus, only one person can manage the entire production line. The system supports the necessary parameters, such as temperature and humidity. In the event of a malfunction, the system automatically shuts down. Such equipment is quite expensive, but it greatly simplifies the production process and minimizes the necessary work resources.
