Equipment for the production of galvanized buckets: what is needed?

Without a doubt, any galvanized bucket of 12 liters is a very convenient household equipment. Production, domestic sphere - this tool is useful almost everywhere. Suitable for storage of building materials and non-food products, water, its transportation. A simple product is able to withstand the effects of aggressive substances for a long time, because it is often used during cleaning.

What equipment might you need?

At any enterprise, equipment for the production of galvanized buckets includes several items.

1. Metal cutting machines. They are needed to cut the iron sheet, creating the shape of the body.
2. Stamping press. Makes down the walls and bottom.
3. Another type of press. Rivets the ears, aligns the “body”, is responsible for processing the edges.
4. Hydraulic type of equipment. It is necessary for processing the upper part, the bottom.
5. Seaming machine. Serves to connect the body and bottom.
6. Edge bending machine. It is necessary to make stiffening ribs.

How to choose a technique: some features

The stitching method is the main technology for which the equipment for the production of galvanized buckets is selected. Each design has two seams. A special sealing paste is applied to the edges before the stitching itself takes place. This is necessary in order to prevent depressurization in this place during operation.

Materials and details

The galvanized steel wire always becomes the basis not only for the bucket itself, but also for the pens. Ears are made of this material, only a large thickness is selected. For the production of ordinary products, only a quality basis is taken, but for the technical needs, substandard varieties with a larger thickness are quite suitable. Although the equipment for the production of galvanized buckets remains the same.

The volume of the product can be in the range of 10-15 liters. Any galvanized structures can last up to five years and longer, if high-quality raw materials are used, all production standards are observed. And the initial condition is maintained for a maximum period.

Release technology

1. First, a sheet of steel is cut.
2. After that, the bottom is cut down, the body.
3. Further, the production of galvanized buckets involves folding the lock.
4. The “body” changes to the outline of a truncated cone.
5. The lock is clamped.
6. The lower and upper parts are bent.
7. The body and bottom are connected to each other.
8. Shapes the handle.
9. Holes for the handle are cut down.
10. It is being installed, fastenings are riveted.

A bit about machine tools

In fact, different machines can use different machines for the production of galvanized buckets. The general principle remains the same, the technological parameters are slightly different.

Manual folding machine - on the workpieces or pipes, upsets a longitudinal or lying lock. To do this, there are special varieties of rollers made of hardened steel. A tight connection is ensured by a powerful lower beam. On round and rectangular ducts, this type of operation is also carried out without any problems.

Rolling type of equipment - needed for the production of arched elements, conical blanks, cylindrical shells. Helps edit products of a flat shape.

The machine can work for a very long time thanks to a reliable and at the same time simple design. The rear and lower shafts can be adjusted at any convenient time, without significant delays and problems. One movement is enough to recline the part that is upstairs.

To obtain zigs, a manual device is used - the appropriate type of unit. He becomes an indispensable assistant if you need to carry out any operations with sheet metal of small thickness. Special types of shafts rotate in the bearings, so that the production becomes accurate and meets the requirements of TU.

Technology. Additional Information

The method of hot galvanizing is an operation that is simply necessary in the manufacture of such products. The surface of the material must be degreased before starting the process. After that, they proceed to etching. Next, the prepared sheet is washed.

At the last stage, the steel sheets are immersed in a special composition, after which the workpieces are dried. Thanks to this treatment, any product significantly extends its service life. In addition, additional protection against exposure to acids, alkalis and abrasive particles is provided. After that, you can bend, cut and drill any base with galvanization.

Galvanized buckets are not corroded, their case is very strong, so the use of products is equally in demand both in everyday life and in production conditions. Despite the modest appearance, an iron bucket is always useful in the household.