Professional equipment for the production of the necessary equipment is an important stage in the planning of the business process. In this case, all the most important indicators are taken into account - the volume of products, the area of the premises and the characteristics of the materials used.
Properly selected equipment for the production of SIP panels will make it possible in a short time to reach the optimum power level.
Order picking
Currently, SIP panels are used for low-rise construction of private houses and small commercial buildings. They have good performance characteristics - low coefficient of thermal conductivity, good mechanical strength and noise insulation.
The design consists of 2 OSB panels (approximate chip), between which a sheet of PSB (expanded polystyrene) is installed. External wood elements are necessary for the mechanical strength of the structure, and the inner layer plays the role of a heat insulator. The total thickness of the product can reach 225 mm, and dimensions - 1.25 per 3.2 m maximum.
You can make SIP panels with your own hands if you have special equipment necessary to perform the following process steps:
- Trimming PSB to the desired size.
- Glue coating of the surface of OSB-plates.
- The connection of the constituent elements into a monolithic structure by pressing.
Based on this scheme, it is necessary to make the selection of equipment. The choice largely depends on the performance parameters of the line and the area of the room.
Equipment selection
Each machine for the production of SIP panels has certain technical indicators - the processing speed of the material, the required number of staff and overall dimensions. These are the main selection parameters, taking into account which, you can complete the line for the production of SIP panels.
In addition to these qualities, machines must meet other criteria:
1. The best value for money.
2. The size of the finished product. It is determined by the geometric parameters of the equipment, in particular, polystyrene cutting table and press.
3. The material of manufacturing the case, the cost and frequency of the repair (preventive measures) are taken into account.
A detailed analysis involves the consideration of each element of the production chain separately. Together, they will make a real idea of the parameters of the future workshop.
Cutting machine
Professional equipment for the production of SIP panels is necessary only for large volumes of output. But not always the acquisition of such facilities will be financially feasible. At the stage of production, you can get by with a minimal set, which must necessarily include a machine for cutting foam and processing finished products.
It is a structure of metal profiles, the upper platform of which is designed to install a blank sheet of foam. The machine comes with special cutting tools for precise surface treatment of PSB both in the horizontal plane and in the vertical.
The installation is carried out in manual or automatic mode (depending on the model). Available options (in particular, equipment for the manufacture of SIP panels from China) are equipped with separate cutting control units.They are installed at the request of the customer, which, accordingly, leads to a rise in the cost of the machine.
Glue application
To join two different materials (wood and polymer), special types of glue are used. The principle of operation of most grades of this product is based on molecular exposure, which results in a process similar to cold soldering. At the same time, the adhesive for the production of SIP panels should not destroy the structure of the material.
To select a specific type of product, you need to know the shrinkage parameters that hold the fluid together. The best option is an adhesive containing isocyanurites with a transverse structure of molecular bonds.
The mechanisms for applying the layer can be different - from manual to automatic. But it is for this stage of production that it is best to choose the last type of equipment. The uniform distribution of the layer and the speed of its application guarantee the quality of the product.
This type of equipment is a grating table, on the surface of which a carriage with nozzles for applying glue moves. Simultaneous sheet processing significantly reduces the production time of SIP panels. The cost of the machine is at least 150 thousand rubles.
Press
After gluing, it is necessary to press-fit. Even with a minimal configuration, equipment for the production of SIP panels should include devices for creating pressure on the surface of the product.
For this, a press is used, which can have hydraulic elements or mechanisms for manually increasing the clamp between the plates.
In addition, a vacuum method of creating pressure is used. To this end, the structure (or several plates) is placed under a special dense material.
Then, with the help of an electric pump, air is pumped out, as a result of which atmospheric pressure begins to affect the surface. Similar designs can be used for production with a small volume of products. Their price is from 80 thousand rubles.
Self-made SIP panels
What equipment for the production of SIP panels is necessary to install for the private manufacture of structures? At the first stage, you need to make a detailed analysis of the machine market, and according to its results choose the optimal set. It is recommended to be guided by the following principles:
- Minimum investment - maximum economic effect. This applies to the design of machines - the simpler it is, the lower the price. The cost of such devices starts from 200 thousand rubles.
- Sizing the product. They are calculated based on the optimal cutting of the starting materials.
- Maintenance and frequency of repair work.
It is worth noting that for the construction of one house to acquire the line will be unprofitable. At a minimum, production should provide material for one building per month. Only under such conditions will the enterprise be profitable.
