The manufacture of building materials is considered one of the most profitable types of production. It is characterized by a quick return on initial costs, constant demand and the availability of source components. However, during planning, the question always arises of the purchase of equipment. How to choose a vibrating machine for cinder block production and what parameters should be taken into account?
Technology Description
First of all, you need to know the specifics of the production of concrete products. The production of cinder block is based on the method of vibrational pressure of the material, as a result of which a product is formed with the required geometric parameters and specific gravity.
In practice, this is done using special equipment. His work can be considered on the example of the production of a cinder block, where the vibromaster Vibromaster will participate as the main production unit.
- Preparation of the solution. To do this, you need cement (1), sand (8), water (0.5) and filler (3). The brackets indicate the shares relative to the total volume.
- Next, the resulting mixture is gradually added to the working capacity of the machine. At this time, he works in a mode of weak vibration to fill all the voids and evenly distribute the solution.
- After filling the tank, the top cover of the device closes, and in the mode of intense vibration, the formation of a cinder block occurs.
- Using the lever mechanism, the product is removed from the machine and transferred to drying.
Thus, manufacturing takes place. How to choose the best equipment for the production of cinder blocks?
Selection options
Most often, the initial capital for opening a business for the production of building materials is small. Therefore, the main selection criterion is cost. It is worth noting immediately that an effective vibrating machine for the production of cinder blocks will cost a lot. But his work and an established sales market will quickly pay back the acquisition costs.
The main selection options are:
- The number of cinder blocks produced in one operation.
- Batch production time.
- The number of staff.
- Device power consumption
- Type of machine - stationary or mobile.
Based on these data, you can select the optimal model of the device. Depending on the application, several types of equipment are distinguished.
For private use
If you need to purchase a vibrating machine for the production of cinder blocks and you need to build one low-rise building, then you should adhere to certain criteria. There are special models of equipment designed for the manufacture of one product.
They have low performance and are not always convenient for use. But their affordable cost more than compensates for these shortcomings. However, in this situation, the quality of manufacturing the machine should be meticulously meticulous. With repeated standard loads during operation, individual elements must not be deformed or broken. It is desirable that the configuration has several forms - for the manufacture of hollow and filled cinder block. Resizing a product in such models is very rare.
Construction company
For continuous production of small and medium batches of cinder blocks, it is best to use mobile models. They should be designed for the simultaneous release of 2-4 products.
It is important to choose the right machine for the production of cinder blocks, designed for continuous operation in construction conditions.Models of such mechanisms should have a high production speed with a minimum number of service workers. Most often, 2 people are involved.
The main problem when using the machine on the construction site is the organization of the place of storage of finished products. As a rule, a temporary warehouse is erected for these purposes, which will protect the workpieces from the external influence of weather factors. If this is not done, then even in the process of drying the cinder block can absorb a large amount of moisture, which will lead to a loss of product integrity.
Large volume of production
A professional vibrating machine for the production of cinder blocks is necessary for the continuous production of large batches of products. These are stationary models with full automation of the process. On the carpet line, special bunkers receive raw materials. After its preparation, the matrix with forms is filled by means of the dosing system.
The technological scheme of such production is developed individually. All parameters are taken into account - the optimal volume of products, workshop area, composition of the feedstock, etc. As a result, a high-quality cinder block is obtained, which can be used for multi-story construction.
How to choose the best equipment for the production of cinder block? It is necessary to focus on the volume and speed of manufacturing of products. Thus, it is possible to organize a constant release of products.
