Today, aluminum structures are used in both industrial and private construction. Moreover, they can have different shapes and dimensions. It should be noted that the manufacture of such products is not easy and requires a large number of manipulations. In addition, you need to figure out exactly what equipment for the production of aluminum structures will have to be purchased.
Product Areas
First you need to figure out where these kinds of building materials are used, whether it is worth starting such a business. So, the mentioned products are applied:
- For the construction of large window structures and doorways. They are especially relevant in industrial premises, where each element of the building must be strong and stable.
- In the decoration of ventilation hatches, partitions in office rooms.
- For the manufacture of various auxiliary facilities.
It should be noted that various equipment for the production of aluminum structures allows you to make both supporting parts and finishing. In principle, such a business is quite profitable. Moreover, raw materials for work are relatively inexpensive.
What are the products presented made of?
As the name has already made clear, the main raw material is aluminum. However, metal must be prepared before construction. That is, the products themselves are made of aluminum profiles. They are durable, lightweight, well protected against corrosion and rust.
To make such a profile, appropriate equipment for the production of aluminum structures is necessary. In addition, you will definitely need various accessories with which the elements can be connected together. And you can come in handy various paints that will help decorate products at the request of your customer.
Necessary equipment
As for the equipment, it all depends on which manufacturing method you use. In any case, you will need such units:
- cutting machines that will help not only divide the profile into small elements, but also allow you to make grooves;
- machines for pressing the elements (if they are seated on glue);
- welding machine;
- compressor with air dryer;
- pneumatic tools.
In addition, you may need other equipment for the production of aluminum structures: milling machines, stands for adjusting angles. In principle, you can purchase a fully finished automated line.
If you want to open your own factory for the production of building materials under consideration, then you will also need to purchase a gas furnace for heating aluminum ingots, a press, and a device for cooling billets. Naturally, you need a machine for the manufacture of profiles.
In addition to the hardware, you also need a computer. The fact is that the program for the production of aluminum structures will help to design this or that part. In addition, with its help you have the opportunity to calculate the amount of material.
And you can find out the cost of the upcoming work and put your price on an already finished product. The results of the program can be downloaded to a computer that controls the manufacturing process. This will minimize the human presence of the machines.
Features of the choice of equipment
Machines for the production of aluminum structures need to be bought from those suppliers who have earned a good reputation. In this case, you should pay attention to the completeness of the line and the performance of the devices. At first, you do not need to buy too expensive units, and you are unlikely to have enough money to immediately open a factory.
However, reconditioned foreign-made equipment that has already been used may be a real salvation. It has good enough quality and is much cheaper than new lines.
Features of the manufacture of structures
The manufacture of such products is carried out in several stages:
1. Loading the ingot into the furnace, heating it to the required temperature and distillation. That is, at this stage, the profile is made, from which the structure will subsequently be made.
2. Cooling elements. Here it is necessary to take into account certain parameters, as well as pay attention to the speed of the process. The strength of the building material and the product as a whole often depends on it.
3. Aging profile. This is done in a special oven. Naturally, up to this point it is necessary to eliminate all hooks, bumps and other defects.
4. Next, the calculation of the future design using programs.
5. Now you can start cutting and assembling elements.
Now you know what you need for the production of aluminum structures. Good luck
