A delicious treat will never lose its popularity. How much can be done by buying a can of condensed milk - cakes, rolls, donuts, cakes. This product will always be in demand, so the business of its production is very profitable.
If you decide to realize yourself in this area, then you can rent a relatively inexpensive room for a workshop in the suburbs. It remains to make a choice of equipment for the production of condensed milk, to hire personnel and to develop points of sale of finished products.
The competitiveness of your business
Initially, you need to decide which raw material the final product will be made of. A production plant is usually focused on the processing of fresh, whole milk, and then a vacuum evaporator is included in it to get rid of excess fluid. Another option is the production of condensed milk from dried milk, for this an expensive homogenizer is needed.
The choice of equipment for the production of condensed milk determines the quality of the products obtained. GOST standard can only be obtained by condensed milk made from whole raw materials or milk powder with the addition of animal fats (a solution identical to natural milk is obtained). It is such a delicious and wholesome product that there are so few on the shelves today.
Most often, milk powder is used in conjunction with vegetable fats and flavorings, stabilizers and other delights of the chemical industry. Such condensed milk is cheap to produce and attractive to the buyer. All confectionery products sold in the store are made on the basis of this product. Therefore, the demand for cheap condensed milk is large.
Condensed Milk Production
It would be wiser to produce quality products, so you can quickly gain consumer confidence. Based on this, you need to make a choice, milk or whole milk will be used. A plant for the production of condensed milk from fresh raw materials is simpler, but a host of other problems appear.
This is a search for large manufacturers, transportation and storage of perishable product. In winter, raw materials may become scarce or they will rise sharply in price. Therefore, it is much easier to buy milk powder, which is always and at a stable price.
Condensed Milk Production Scheme
The simplest line consists of a melter, a reactor, a homogenizer and a pump. More advanced ones include a digester and additional containers. If you decide to use seasonal, fresh milk, you will need crystallizers, a piping with a receiving funnel and a control panel.
Powdered milk and water enter the mixer, here it all swells, mixes with sugar and fats coming from the melter. The finished mixture passes through a homogenizer, then receives heat treatment in the reactor.
If it then goes to the packaging, in this case there may be a precipitation of sugar crystals, which the consumer notes as a sensation of sand on the teeth. This indicates a low quality product. Ideally, the mass undergoes special cooling in the mold, after which homogeneous condensed milk enters the packaging.
The line is selected in accordance with production requests. For industrial giants, fully automated equipment is available. It includes:
- grease furnace 200 l;
- 500 l vacuum reactor;
- four-stage homogenizer;
- vacuum crystallizer-cooler;
- fat feed pump;
- Condensed milk pump
- intermediate capacity per 1000 l;
- reactor-pasteurizer for pasteurization and production of boiled condensed milk.
Such a line costs not cheaply - almost 3 million rubles, but due to the high quality of condensed milk and large volumes (200 kg per hour), the costs quickly pay off.
Volume of your production
If you live in a small village or village, then it makes sense to start not a giant production, but a small workshop. For this option, you can buy equipment for the production of condensed milk like UMS-4, plus a VMS-100 milk powder reducing agent.
This is a very compact installation that is suitable even for home use. Your workshop can be located in a room measuring only 20 m2and one person can easily serve it. For every 4 hours you will receive 11 kg of condensed milk, therefore, for an eight-hour shift - about 75 jars.
For every kilogram of finished products, 2.5 liters (or 0.3 kg of dry) milk and 0.4 kg of sugar will be consumed. At cost, the cost of 1 kg of condensed milk will be approximately 50 rubles (when using whole raw materials) and 40 rubles when choosing milk powder.
Business modernization
If sales are growing, it makes sense to supplement your workshop with a couple more plants. The cost of such a production line is about 250,000 rubles. It will include three UMS-4 units, which together will give a volume of 66 kg per shift, the cost of each of them is 20,000 rubles, and a milk powder restorer - 185,000 rubles.
Fresh milk production
Only in this case, you can indicate on the packaging that whole milk, condensed with sugar. It is usually in great demand among consumers and it is this product that is valued above all other types of canned milk. A fully automated apparatus for the production of condensed milk costs about 500,000 rubles and includes a separator that analyzes the composition of the raw materials, after which you can add cream to it to increase the fat content, or, conversely, separate them.
The next step is the milk passes into the pasteurization tank, so all pathogenic microflora is killed. If necessary, the resulting product can be stored for a long time, it is convenient if a large batch of fresh milk arrives for production.
Then the milk is cooled, sugar is introduced into it, and now it enters the main vacuum-evaporation unit. The mixture boils instantly, and the liquid in the form of steam is discharged through special outlet pipes.
Then the condensed milk enters the crystallizer coolers. After lowering the temperature to 20 degrees, the milled lactose is introduced into the mixture. This allows the mass to remain homogeneous, without sugar crystals. The completely cooled mass goes to the packaging.
Such a technology for the production of condensed milk is considered optimal, so the product is of the highest quality.
Before starting your own business, conduct a marketing research of the market, select an affordable room and draw up a business plan. Already on this basis, it will be possible to choose a production line that will meet your financial capabilities and issue the necessary amount of products.
Where and for how much can I buy a line for the production of condensed milk and mayonnaise with a capacity of 500-1000 kg per day?