Knauf profiles are very popular among builders. This is due to several factors, for example, their high strength, as well as affordable price.
Nevertheless, it is not so easy to open your own business in this direction, because you will need to purchase serious equipment for the production of Knauf profiles, which must be selected correctly, which we will discuss, in fact. There are many interesting points that you need to pay attention to.
Some general information about the Knauf profile
In production, sheet metal is taken as a basis, which previously undergoes serious processing. This is galvanizing and strength testing. Since bent steel profiles are used to fasten drywall to the ceiling and walls, they must be durable, for which, in fact, they are galvanized.
They are intended only for internal work. Of course, the equipment for the production of profiles “Knauf” can produce the entire range of goods. And this is a rack profile (PS), used as a vertical rack, also it is a guide for PS, which serves as a jumper. In addition, there are ceiling profiles. Some serve to form a frame for drywall, the second as guides.
What equipment is needed for the production of Knauf profiles
The technological line includes six main units, without which it will be simply impossible to establish output. First, you need to purchase a console roll unwinder. As the name implies, its main task is to unwind steel strips, as well as feed them to the mill.
Since each profile must have round and cylindrical openings, a special hammer drill must be installed. Profile formation is carried out on a profiling mill. Immediately after the camp you need to install flying scissors, they serve to cut the profile to measured lengths. It is also worth noting that automatic lines for the production of Knauf profiles include a receiving device. It is necessary for the accumulation of finished products and further transportation.
Machine for the production of Knauf profile and its characteristics
Regardless of production volumes, all units work with galvanized steel coils, it is the main raw material. The average thickness of the workpiece is 0.5 mm, and the strip width is not more than 124 mm. If a control system is installed, which, in fact, is preferable, then the machines operate in automatic mode. This allows you to almost completely eliminate human labor, you only need an operator on the control panel.
As for the performance of the line, then you decide. This can be as long as 15 linear meters per minute in stationary mode, or all 45. Note that the operator controls the process, he can change the rolling speed, the number of pauses, as well as their length and much more.
I would like to note that the production room should be quite spacious. This is due to the fact that the line length is significant and amounts to several tens of meters. In principle, 100 square meters should be enough. This is enough to organize a warehouse.
A few important points
The more your production line is automated, the easier it is to produce quality goods. This is due to the fact that there will be no human factor.Another important point is the installation of equipment, which must be performed by professionals. If you do everything yourself, then it is likely that the height adjustments will be incorrectly set, and this will affect the quality of the profile.
In most cases, only a specific profile can be produced at the same time on machines. At the end of the cycle, the program changes, and you can make another product. Thanks to the unique technology, the weight of the Knauf profiles is relatively small, but the strength is at a sufficient level. That is why the question of insufficient reliability never arises.
Conclusion
As you can see, a good start will require a good technique, but that's not all, as it is important to find a point of sale.
But, as practice shows, there are no problems with this, since the construction industry is constantly evolving.
You can sell your profile to specialized stores, construction companies, private individuals, etc. In principle, you only need quality manufacturing. In any case, a good product will find its buyer.
In conclusion, it is necessary to say a few words about raw materials. It has already been noted above that galvanized tape is used as raw material. Ideally, it should be steel with a width of 81 to 200 millimeters. Well, in principle, that’s all that relates to the Knauf profile and the equipment necessary for its production.
