It makes no sense to list all the advantages of a brick. This is a unique building material with a large number of advantages and almost no flaws.
Opening your own small factory for the manufacture of this product is quite simple, and now we will consider how to do it. The most important thing is to buy high-quality equipment for the production of facing bricks.
Some general information
Nowadays, the popularity of facing bricks is only increasing, to understand why this is happening, in principle, is not difficult. But lately technology has changed a bit. If before it was necessary to use a tape made of clay, which was cut and placed in a furnace, now construction waste is used.
The quality of the product remains at the same level, and its price is satisfactory. Your product must be durable, fire resistant and environmentally friendly. In fact, these are basic requirements, but you should not forget that the less shrinkage, the better, you should also take durability into account.
Facing Brick Production: Technology
Such a ceramic product can be obtained by several relevant methods: dry and by firing. If we talk about the second method, then these are all the same strips of clay that are laid out on the conveyor and are further cut. For about 12-15 hours, the clay bar is dried and only after that it enters the kiln for firing.
The dry production method involves the presence of a sifter and crusher in the workshop. These units allow you to get a mixture of the required consistency. Sand and clay mix, in some cases crushed stone is added.
The main point is that a press is used to produce facing bricks, and from sand and clay we get the finished product. There is also a method of manufacturing from construction scrap. In this case, the remains of stone, ore, etc. are used. The waste is crushed and mixed, and then pressed.
What equipment for the production of facing bricks you need to buy
As noted at the very beginning of this article, the most important point is to buy the necessary equipment. But the first thing you need to decide on the technology: let it be a dry and semi-dry production, which has recently led. Since the essence is pressing, we cannot do without the press.
With this device, you can make facing bricks from materials such as scrap metal, shell rock, clay, etc. This will allow you to get colored, silicate and other types of product. If you purchased an automatic press, then it allows you to produce a wide range of sizes, if mechanical - then, as a rule, this is 2-3 sizes of the product.
You can buy hyperpress, which is more appropriate from an economic point of view. As noted above, you will need a crusher, almost any kind (roll, jaw, gear) will do. Also, you can not do without a mixer, because without such an aggregate it is not possible to achieve the necessary uniformity of the mixture.
A little more about the production line
In principle, if you intend to open a small plant, then the costs will be relatively small. This is due to the simplicity of most machines and their low productivity. But regardless of output, you will need a screener. This device is designed to obtain a fraction of a certain size, for example, 10-12 mm
Also, regardless of the volume of production and the selected technology, the workshop should have at least one kiln. From the conveyor, the products will go there, and from there the finished product will come out, which is enough to cool and process a little before being sent to the warehouse.
Processing refers to the application of glaze and billing, because these are mandatory requirements for facing products. In principle, this technique should be quite enough. Do not forget that you can lease or buy any used equipment for the production of facing bricks, but this is not recommended.
Conclusion
As you can see, the manufacture of facing bricks is a rather interesting idea for your own business. As was repeatedly noted in this article, much depends on the scale of production. If you intend to produce more than 30 million units of bricks per year, then the firing method is suitable. If you still start with a small plant, then the best way would be dry production.
There will be an order of magnitude less waste, and the raw materials, that is, construction scrap, can be bought at an affordable price. Do not forget that the equipment for the production of facing bricks must be of high quality. Having carefully studied the technology, you can hire several professionals in this field, then give a little advertising and enjoy the results. Within a year, you will be able to achieve net profit.
