The development of the construction industry has led to the fact that foam concrete has become very widespread in the field of construction of various structures and buildings. It is actively used for internal partitions and external walls, floors between floors, when installing thermal insulation of pipelines and roofs.
Properties of foam concrete
The porous structure of this material provides it with a whole set of distinctive properties: excellent heat and sound insulation qualities, the ability to pass air without allowing moisture to condense, and fireproof characteristics.
In addition, the weight of the foam concrete is less than that of traditional concrete blocks, which reduces transport costs and allows you to save on the foundation. Unlike stone, this material can be processed very easily. In addition, such an aspect as environmental friendliness is important, because foam concrete consists of sand, cement and water.
main idea
The business plan for the production of foam allows you to create an enterprise engaged in the construction industry. To organize the production process requires a suitable room. It must have heating, and it is also necessary to connect an electric network and water supply.
The area of the premises should be at least 200 square meters, which will allow ten cubic meters of material to be produced per shift. However, the business plan for the production of foam concrete suggests that the enterprise itself will be more successful if it starts to produce at least twenty cubic meters of products per day. Therefore, the production area should be 500 square meters or more.
Organizational moments
After the room is prepared, equipment for the production of foam concrete will be required. At the moment, many Russian companies are ready to offer various options for such devices. In addition to the fact that you can purchase equipment for the production of foam concrete from them, you can also take advantage of their advisory services on a variety of issues related to production processes, as well as assistance in obtaining product certificates.
To start the production of foam concrete as a business, you can purchase mobile units of small sizes, with which you will produce 10-25 cubic meters per shift. With the help of such installations it is possible to produce not only foam concrete, but also slabs for partitions.
They are light in terms of transportation, and during operation with them there is no problem at all. When the equipment is delivered to the site, it will not require any adjustment, just connect it to the power supply. A small installation for the production of foam concrete in the amount of 20 cubic meters per day will cost only 140 thousand Russian rubles.
Additional equipment
Naturally, the installation itself for organizing a business will not be enough. So in addition to the system designed for pouring concrete, special forms will be required. They need only 20 pieces. Each form costs between 30-35 thousand rubles. In addition, you should purchase a compressor, which will cost 15-20 thousand rubles, as well as a two-ton electric lift truck worth 100 thousand rubles. It turns out that the purchase of equipment will require a total of less than a million rubles.
Manufacturing process
To start the production process of foam concrete, it is necessary to stock up on certain consumables: a composition for lubricating molds, sand, cement, a foaming agent, as well as a hardening accelerator. To produce the first batch of products with a volume of 20 cubic meters, you will need to spend about 350 thousand rubles. It is worth adding here also the costs associated with the maintenance of the premises and the payment of salaries to employees. That is, at the initial stage, you will need to spend about one and a half million rubles.
The wholesale cost of sales of foam concrete is usually set at twice the cost, and retail even more. The total monthly profit is approximately 450 thousand rubles. It turns out that with the planned composition of production, opening a business will pay off in just 3-5 months, after which you will begin to make a profit.
Glass waste foam
One of the varieties of cellular concrete is foam silicate, which is obtained from a mixture of cement and sand with the addition of foamed liquid glass. A distinctive feature of the technology of its production is the use of industrial waste material to obtain material.
The foam silicate created in this way is in an X-ray amorphous state, increasing its hydraulic activity when interacting with binders. So, cellular concrete receives the necessary properties for its use as a heat and sound insulating material. High porosity and low thermal conductivity lead to porosity of all concrete, and also reduce its thermal conductivity.
Technology
The production process of foam concrete is quite simple, so it can be easily organized even on your own compound, if the area allows. However, if you want to do business in the winter, you must do everything indoors. It is required to install an assembly unit in the workshop, which has very impressive dimensions. It is called a "foam mixer" and its weight is 250 kilograms.
Sand and cement are poured into it, and then water is poured, all in full accordance with production instructions. All this should be mixed for 30-60 seconds, and then a foaming agent and a thickener are added to the mixture. Then again, all the components are mixed for two to three minutes, after which the finished mixture is delivered to the molds along the outlet sleeve.
The finished batch should stand for hardening 16-18 hours, after which it can be removed from the molds to dry in a separate room for a day at a temperature of at least 50 degrees Celsius. One cubic meter of concrete blocks is usually produced in half an hour, and the forms remain occupied for another half day, which must be taken into account when it will be purchased equipment for the production of aerated concrete and foam concrete. In this case, you will not have problems with the need to purchase forms in the future.
Economic performance indicators
The business plan for the production of foam does not imply a huge cost for the purchase of equipment. The main role is assigned to the PBS installation, which will cost 180-500 thousand rubles, depending on the volume of the mixture and the selected manufacturer. It is worth noting the cheapness of the source materials, which allows us to count on the rapid development of the business.
Promotion and sales
If you move a little away from the beautiful data that were calculated using economic methods, then in the psychological plan a whole series of difficulties may appear, since crises and troubles can occur in any production. In addition, to produce products does not mean to sell them.
Finding customers also requires some effort. Of course, if your mini-factory for the production of foam concrete is the only one in the region, then with the correct organization of advertising and satisfactory quality of products, you can count on getting in the forefront in popularity. There are other points.
The production of foam concrete blocks is characterized by seasonality, that is, with the onset of cold weather in Russia, private construction also “freezes”. And it is imperative to take this factor into account, especially if you take a loan from a bank to purchase equipment and all necessary supplies.
In the spring it is worth starting to place your advertisements in newspapers and on television, and then comes the sultry labor time. Since foam blocks are used in medium and small construction, it is worthwhile to prepare for such moments as the organization of delivery and unloading of goods for a fee. Comfort is very important for most people, it is easier for them to order building materials with delivery than to look for movers and carriers.
Such a way of market promotion as word of mouth works very well, as in most cases related to the sale of goods to the public. Therefore, it is necessary to constantly monitor the quality of products, as well as customer service.
If you are interested in the production of foam concrete as a business, then this will be a really great option for organizing a small business.
