Equipment for the production of welded wire mesh belongs to the category of highly profitable equipment. With the right selection and proper use of machines of this type are able to bring substantial profit to the enterprise.
Where is it used?
Masonry and reinforcing mesh is a highly demanded product in construction. Without it, it is impossible to achieve the required strength of structures according to the standard.
It is used:
- when strengthening brickwork;
- to give strength to concrete pouring;
- in plastering;
- in the screed foundation.
The fine mesh is often used successfully as fencing of construction sites, cattle pens, enclosures for pets and birds. It can be an ideal frame of a greenhouse complex or seasonal tent structures made of awning fabric. This is a great option for awnings or temporary partitions in summer cafes.
Manufacturing technology
In the production of reinforcing substrates, specialized equipment is used. Its principle of operation consists in welding strings of wire with a diameter of 3-5 mm or 8 mm parallel to each other and intersecting at an angle of 90 °.
At the intersection, the metal is joined by turned welding.
Machine tools
The production of steel mesh is a fairly profitable undertaking. Such a product is always in demand. Most companies and manufacturers of building materials prefer to have their own machines. Services of specialized enterprises specializing only in the production of such products are also well in demand.
A properly tuned welded wire mesh machine can operate with high efficiency for a long time.
Specialists note:
- excellent profitability of equipment;
- perfect quality welded wire mesh;
- minimal waste;
- simple maintenance;
- optimal level of energy consumption.
Equipment for the production of welded wire mesh is available in various versions. Currently, the most commonly used for the manufacture of welded mesh:
- MT91 (machine tool);
- KN-2 (a complex of two machines);
- SEM (multi-contact machine);
- MTM2500 (spot welding line).
There are a fairly large number of modifications. The technique is selected individually for specific conditions of use. Competent selection of equipment for enterprises specializing in the production of welded wire mesh is of particular importance. Timely execution of orders will create a steady flow of customers and will contribute to the growth of professional reputation.
In the production of masonry welded mesh of any size, RL 2000 welding machines are actively used.
Most effectively, they work with a broaching apparatus for wire SPO-70. They are powered by 380 V. The approximate price of the equipment is 350,000 rubles.
Faster Manufacturing Methods
Welded wire mesh machine can quickly produce wire mesh made of galvanized, carbon and stainless wire.
Consider the work on the example of the models LM-2, LM-7X1-A, 5MX1-A. Machines of this type are equipped with electromagnetic stepless speed regulation and a vertical gearbox. It is possible to obtain cells of different sizes. A wire with a diameter of 1.2 - 4.7 mm is used.
The quality of welding is controlled by electricity and a three-phase electron.Power supply 220/380 V, 50 - 60 HZ. High productivity of well-debugged automatic welding lines allows to produce large volumes of welded mesh of various lengths with different cell sizes.
Some loss of productivity occurs when it is necessary to change the material or refuel a new batch in the machine. Equipment developers are striving to introduce automatic transverse reinforcement systems. For this, the installation of two unwinder with two channels for feeding the transverse wire is used. If the wire at one bay ends, the machine will stop to switch to the material feed from the second. The reinstallation and downtime of the welding machine will be drastically reduced.
Equipment for the production of welded wire mesh using the CNC will turn off automatically when the length of the reinforcing roll reaches a pre-programmed value. The maximum possible length is 80 meters. Cross wires are fed by shuttle in rotation mode. Installation speed 60 - 100 rows per minute, depending on version.
