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How to choose equipment for the production of suspended ceilings

Stretch ceilings mean a structure based on a film of polyvinyl chloride. It is characterized by a thickness of at least a third of a millimeter. For their manufacture, special equipment for the production of suspended ceilings is used.

Using custom installation

stretch ceiling film

Regardless of the type of film (matte, varnished or some other surface), special machines must be used. As they are used mainly calendaring line. It includes installations with which the mixing of raw materials takes place. Also, a similar type of technological line includes such equipment for the production of suspended ceilings as calender. Thanks to him there is a hood.

What devices are converting the film to?

If you want to open your own entrepreneurial business in this field of activity, you will need to purchase a machine such as "TVCh". With its help, the film is converted to the desired shape.

The equipment for the production of suspended ceilings, which are being manufactured in Taiwan, is in great demand today in this category of goods. The production line produced in this country has in its kit the necessary number of generators. One or more specialized tables can also be included.

High reliability

equipment for the production of suspended ceilings

Why is the equipment of this particular country in great demand? Everything lies in high availability and reliability. Some models have two blocks. One is necessary to fulfill the welding function with respect to the films. Another block is required so that the harpoon can be welded to the film.

It is also worth noting the fact that the equipment for the production of suspended ceilings, which is produced from conveyors in Taiwan, does not require much effort to configure. Included is a generator lamp with high technical parameters. About 300 thousand rubles will be needed to purchase such a unit.

No less popular solution

Another fairly good solution may be equipment for the production of suspended ceilings, the production of which are engaged in Russia. We are talking about such an installation, which is called "Style". It again includes a generator lamp made in Japan. In addition, the configuration of this unit has a laser, with which you can check the accuracy of installation of the canvas on the ceiling, as well as the contour unit.

There are two types of such installations. The first machine for the production of suspended ceilings will cost about three hundred thousand rubles. It is called "TVCh-1". It has two control units, several fluorescent lamps, command controllers of the Russified type. It is also worth noting that the welding process is fully automated.

The room in which the installation will take place

PVC stretch ceilings

If we talk about the room, which is suitable for installation of equipment, then it should have all the necessary requirements. It is best to rent a building that will stand separately from other residential buildings.

In addition, to form a film for the production of stretch ceilings, there may be enough space, the size of which will reach about 50 square meters. It should be equipped with all necessary utilities, namely: heating, water supply and electricity. You can buy a building, or you can rent it.

The need for additional installations

Technology for the production of suspended ceilings may include work with additional equipment. In other words, when expanding your enterprise, you may need several cutting tables, a table that has heating (for packaging), shelving, compressors and a surface for feeding the produced film.

Economic costs

stretch ceiling machine

So, what will you need to purchase and how much will it all cost?

  1. You will need to buy several machines (at least two) "TVCH". If the choice falls on a single-post installation, then you will need to spend about 300 thousand rubles. A two-post machine will cost 350 thousand rubles. The second option allows you to weld seams and harpoon.
  2. You must purchase an air compressor. Its cost varies from 12 to 15 thousand.
  3. It will require electrical equipment. A variety of machines, cables and much more will require about 10 thousand rubles.

What additional equipment may be required?

PVC stretch ceilings, namely their production and installation, also require such additional devices as:

  1. Several tables for cutting.
  2. Several tables from which raw material will be supplied directly to the machine.
  3. Packing table with heating technology.
  4. Several racks on which the film will be stored.

In order to purchase all the above equipment of an additional nature, you will need to spend about 60 thousand rubles.

What costs can you still face?

However, do not forget about other financial costs. You will need to purchase not only equipment, but also the following materials:

  1. Corner made of metal, linoleum and particleboard.
  2. Lining material. It will be used for welding on the machine. Press panel will cost about 2 thousand rubles.
  3. It is necessary to train all staff. This will require 30 thousand rubles. This expense article includes the purchase of a cutting program.
  4. You will need to purchase material: film, baguette, harpoon, insert, cardboard boxes, adhesive tape and air bubble film.

technology for the production of suspended ceilings

In order to purchase all of the above materials and elements, it will take about one hundred thousand rubles.

Conclusion

The organization of your entrepreneurial business must be approached with all thoroughness. Otherwise, the payback will have to wait long enough. With vigorous activity, this will take several months, since such a design as stretch ceilings is quite popular.


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