After at least every 10 thousand runs, a driver who takes care of his car changes the air filter. Thus, we can conclude that this is a product for which there will always be demand. The production technology is simple, and equipment for the production of filters for automobiles is relatively inexpensive, which attracts entrepreneurs who want to master this area of business.
Air Filter Features
The main task of a car air filter is to clean the air entering the engine. A good part, provided that it is replaced promptly, retains up to 99% of “extraneous” particles contained in the air. A high-quality product does not lose its properties throughout the entire service life. In addition to directly filtering the air, it also dampens the noise and regulates the temperature. Thanks to the air filter, the risks of various damages to the automobile engine are significantly reduced, and the wear of parts is minimized.
Types of air filters for cars
It is possible to manufacture air filters for cars from paper, and they can also be inertial oil or coal. The form may also be different. Equipment for the production of filters for automobiles uses special raw materials - cellulose fiber paper. It is protected by special impregnation, so it is not afraid of the effects of water, oil or fuel. Paper products are better at their direct task, so they are somewhat more expensive than coal. The filtering ability is further enhanced by the fact that the paper is folded into an accordion.
Various designs of air filters
The form distinguishes the following types of paper filters:
- cylindrical;
- panel;
- frameless.
Cylindrical air filters are mainly used in vehicles with carburetor engines. In modern cars mainly panel-type products are used. This design is optimal, since with its small volume the filter has a large filtration area.
How to make filters for cars
The technology for manufacturing air filters is quite simple. It consists in the fact that a special rotating drum feeds paper between two rotating cylinders, which bend it, making an accordion. The counter counts the same number of bends. After this, the paper is conveyed along the conveyor belt to a circular saw, which makes a cut at regular intervals.
The upper and lower parts of the filter are made using aluminum molds coated with liquid wax and liquid polyurethane. All operations with molds, namely waxing, filling with polyurethane, subsequent movement of the finished product to the cooling grill, are carried out by the manipulator.
The equipment for the production of filters for automobiles is an almost completely automated line that only one worker can service. His tasks include laying blanks from corrugated paper on the bottom of the filter, removing finished products from the groove into which they fall after the manipulator finishes its work. Packaging of finished products is also carried out by the line operator. Thus, a full production cycle takes approximately 20 minutes.
You can assemble the line from the components.However, by purchasing ready-made, assembled and tuned equipment, you can minimize labor costs, maximize productivity, and protect yourself from problems with the maintenance and repair of apparatuses.
You can send full information about the cost of equipment. At malsk1987@mail.ru
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