Toothpick today is used almost everywhere. Moreover, the scope of use is quite wide. Before you buy equipment for the production of toothpicks, you need to find out whether it is worth doing this business.
The advantages of the business
So, among the advantages of such a production, we can distinguish the following:
- high line productivity;
- not very high cost of equipment;
- a fairly simple manufacturing process;
- good payback;
- use of natural raw materials.
In addition, toothpicks can be used not only for hygienic purposes. Very often they use similar products in cooking when preparing any dishes.
What are products made of?
Now we can consider what is needed for the production of toothpicks. So, earlier it was possible to meet plastic and even metal elements. However, in the first case, they can be completely unsafe for health. Metal products are quite difficult to manufacture, and also are very expensive. Therefore, the ideal option was found - a tree.
The type of raw material is not critical to the quality of the final product. However, there is a difference in cost. For example, the price of bamboo and pine products will be the lowest. But the elements of beech, oak and exotic wood will be very expensive.
What equipment is necessary for work?
Now let's figure out what equipment for the production of toothpicks you will need. So, for work it is necessary to purchase such devices:
- peeling machine;
- a device for feeding wood sheet;
- special cutting machines - guillotines, which divide the raw materials into plates with a small thickness;
- a drying chamber;
- a machine for the production of toothpicks, which cuts the roll into small elements, - a milling machine;
- sanding machine;
- grinder;
- filling and packaging equipment.
Naturally, now you have the opportunity to purchase an automated line, the operation of which will only need to be controlled. In this case, your costs for the number of hired staff will decrease. The average price of a toothpick machine is about $ 20,000. This price includes the entire line.
It should be noted that you can buy new equipment for cash or purchase it in installments (credit). Sometimes manufacturers take equipment that was in use. Naturally, all machines must be of high quality and serviceable.
Production technology
Before choosing equipment for the production of toothpicks, it is imperative to consider what stages the entire workflow includes:
- The feedstock (wood) is loaded into special tanks filled with water. Here it should warm up for about 20 hours at a temperature of 60-85 degrees. Naturally, submerged parts of the barrel must be immersed in the liquid.
- Then the wood gets into a special machine, which removes the bark from the workpiece. Naturally, this process can be carried out manually, which will ensure good quality of the final product.
- Now you can separate the material into the veneer. For this, a peeling machine is used. Please note that wood must remain solid. For this, the log is clamped.
- Next, the veneer is fed into a machine using a special device, which cuts the wood into thin ribbons that are thin.
- The last steps that you will need to perform are grinding the surface of the workpieces, sharpening the edges of the toothpicks and packing the finished elements. In order for each element to be smooth, talc is used. The grinding procedure lasts several hours. For sharpening the edges, we can use the simplest machine, which has a low cost. It should be noted that you can buy equipment for preparing packaging material, but you have the opportunity to purchase ready-made containers.
It should be said that the simplest equipment for the production of toothpicks will provide you with the production of 1500-2000 copies per day. Naturally, there are lines with which you can make up to 2 million products in 24 hours.
That's all the features of making toothpicks. Good luck
