Features of manufacture and selection of equipment for the production of syringes

Probably no medical facility can do without a syringe. Almost every operation, conservative treatment and various procedures require the use of the presented products. Therefore, such a business can be considered successful and profitable (if organized correctly).

Before making a choice of equipment for the production of syringes, it is necessary to understand the varieties of the products presented.

Varieties of these products

So, the classification here is quite simple. For example, the size of the product are small (up to 1 ml), medium (2-20 ml) and large (30-100 ml). Naturally, each such syringe has its own fields of application. In addition, they can be two- or multicomponent. In the first case, the device consists of a piston and a housing. The second type of product provides for an additional soft pad inside the syringe.

You can also classify them by the type of connection with the needle:

- integrated, such products are disposable, since the needle is already fixed in them, and it cannot be removed;

- Luer connection is the simplest option, as it is used in ordinary disposable syringes, that is, you just need to put on the needle;

- twisting fixation;

- insulin;

- self-destructive (they are distinguished by a very high-quality needle, and they can be selected even by age and gender).

What materials are needed for production?

Before making the right choice of equipment for the production of syringes, you also need to determine what raw materials are needed for the job. So, if you want to ensure the entire process, then you need to purchase the following components:

- high quality stainless steel (for needles);

- polypropylene (manufacturing of cases and pistons of syringes);

- rubber or silicone (for the inner cuff);

- paint (applying a dispenser to the housing).

Naturally, all these raw materials should be safe for humans and have high quality.

Equipment Required: Line Composition

Now we will figure out how to make the choice of equipment for the production of syringes. To organize a full-fledged business, you need to purchase the following equipment:

1. Automatic machine for producing plasticized mass of polypropylene.

2. Molds (here, in fact, the syringe also gets its shape). They can be different depending on the size and features of the product.

3. The cooling apparatus.

4. A vacuum or pneumatic forming machine that packs finished products.

5. A machine for printing on syringe bodies.

6. Machine for assembling all components of the product.

7. Sterilizer (for disinfection of finished products).

Such a line for production of disposable syringes is standard. Its cost is quite high (over $ 100,000). However, it will pay off quickly (if you prefer a quality manufacturer with a good reputation). Naturally, the choice of such equipment should be approached very responsibly. In many respects, the effectiveness of treatment depends on the quality of the manufactured product.

In addition, you will need machines with which you will produce syringe needles. This includes milling machines, cutting machines, grinding, grinding and rolling devices. Naturally, they must be installed in another workshop.

Features of the production of needles

In principle, there is nothing complicated here. You just need to make small plates from steel sheets that are twisted into a tube. In this case, the length of the future needle and the thickness of the through hole are taken into account.Naturally, steel additionally undergoes special processing, which makes the metal stronger.

The needle should be very smooth and sharp. For this, grinding and grinding machines are used. Moreover, there should not be a single burr on the surface of the element. In order to divide the long tube into elements, special cutters are used. Thanks to them, the tip of the needle is formed.

Sharpening an element is made several times. Further, all products must be tested for compliance with mandatory requirements and standards. In no case can a defective product be sold.

Syringe Manufacturing Technology

Naturally, the choice of equipment for the production of syringes is an important stage in the organization of such a business. However, it is necessary to understand how the manufacturing technology of the presented product is arranged. In principle, there is nothing complicated.

So, for starters, polyethylene or polypropylene is loaded into a thermal machine for the production of syringes, in which the raw material is melted and becomes a homogeneous mass. Further, this "porridge" goes to the mold, where it gets its appearance. Now the finished parts of the syringe are sent to the machine, which cools them. After that, printing is made on the cases. Next, the assembly process begins.

After going through all the stages, the finished product is checked and packaged.