The production of gypsum tiles is a rather profitable business, the organization of which does not require significant financial costs. In its characteristics and properties, it is very similar to stone and brick, and the retail cost is much lower. Therefore, its scope is very wide, and demand is growing every year. With a correctly drawn up business plan, you can very quickly get into a leading position, recoup your investment and start earning. The most important thing is not to give up, even if there are any difficulties.
Where to begin?
First of all, you need to draw up a business plan for the production of gypsum tiles. This will avoid a lot of mistakes and correctly plan the launch and development of the business. When preparing a business plan, you need to calculate how much money you will need for production, where you will sell finished products, when you can break even, what competitors work in your region, how you will promote your company in the market and many other aspects, from which determines the success of your business.
Scope of gypsum tile
Gypsum is a versatile material that is used to produce many modern building mixtures. Plaster decoration materials are able to regulate the humidity level in the room, so many people choose them for interior decoration in their home.
Gypsum tile production can be carried out both at home and at a large industrial enterprise. To do this, you only need the necessary equipment, materials, as well as special forms for the production of gypsum tiles, which can be of various sizes and types.
As already mentioned, gypsum tiles are very similar in their properties to natural stone, so it is great for interior decoration and allows you to create unique design projects. In addition, if modern polymer materials are added to the tile, it can be used for decoration of rooms with a high level of humidity.
Nowadays, gypsum tile is used for decoration:
- window and doorways;
- stairways;
- decorative columns;
- fireplaces;
- different niches in the room.
The properties of gypsum products can be different and depend on their composition. For example, if you need a strong tile, then it uses more cement, and to increase elasticity and reduce weight, special polymer mixtures are used.
Search for premises and purchase of equipment
The production of gypsum tiles requires a suitable room and special equipment. The room must be equipped with reliable electrical wiring and water supply. To reduce rental costs, its location should be on the outskirts of the city or in close proximity to it.
To start the production of gypsum facing tiles at home, you will need the following:
- Special molds for casting tiles.
- Materials: water, gypsum, lime and dye.
- Container for mixing the mixture.
- Acrylic based matt varnish to protect the tiles.
- Tassels.
- Putty knife.
The production of gypsum tiles, the equipment for which will be purchased, also needs to be improved. To do this, you need a table that will need to be leveled so that the tiles in the forms are ideal sizes. Also mandatory in the production is climate equipment, with which you will maintain the indoor air temperature in the range from 15 to 25 degrees Celsius and humidity at 60 percent.
Staff recruitment
For the manufacture of gypsum products, at least 2 people will be required, each of whom will be responsible for the implementation of his process. One will calculate the necessary proportions of the components and pour the finished mixture into molds, so the presence of a building formation is an obligatory criterion for hiring. The second will do the rest of the production work, so unskilled specialists will also be suitable for this position.
Mixture preparation and pouring into molds
The technology for the production of gypsum tiles is quite simple, therefore, if you have purchased all the necessary materials and devices, as well as equipped the room, then you can start production.
The first step is to knead the mixture. This is done in the following sequence:
- Gypsum and lime are mixed in a container in a proportion of 6 to 1, water is added at the rate of a liter per 700 grams of gypsum.
- If it is necessary to make a colored tile, a dye is added, after which the mixture is kneaded to a homogeneous mass, which in terms of consistency is similar to sour cream.
- During the mixing process, polymeric materials are added.
When the solution is completely ready, it is poured into molds. This must be done very quickly, since it begins to harden in 20 minutes.
After the entire solution has been poured into molds, the tile goes to solidify for 23 hours, after which the finished tile is removed from the molds and sent for another 24 hours to dry completely. To speed up the production process, you can use special drying ovens or heat guns.
Finding funds to start production
If you do not have equity, then you need to find the required amount. The most common way is a bank loan, however, getting money from a bank for business development is not so easy, since any business associated with production has a high degree of risk. If the bank refuses to provide a loan, then you can borrow the necessary amount from friends and relatives or try to find an investor. The latter option is the most promising, however, for the investor to agree to give you money, you need a good business plan.
Advertising and business promotion
Quite a significant stage in the initial stage of business development is advertising and promotion. It is very important that potential customers find out about your products as soon as possible and start placing orders. The timing of reaching the level of profitability depends on how correctly the marketing company is conducted.
To promote, promote and stimulate sales, you can use absolutely all the tools that exist today. If you manage to raise capital, you can run ads on local television and radio. Ads in building magazines and newspapers are also very effective. If you wish, you can launch the company's website and promote it on the Web. According to statistics, the Internet contributes to a fairly large customer acquisition and perfectly stimulates sales. Do not forget about social networks, which are a free source of traffic. Distribution of printed leaflets will become an inexpensive and effective advertisement.
To attract regular customers who will order large volumes of products, you can compile a price list and price list and distribute them among companies involved in the construction and repair of premises, as well as the development of design projects.
Sales system
The production of gypsum tiles as a business can be carried out in several directions. You can work exclusively on order or open your own small shop through which plaster tiles will be sold. The second option is more expensive, but it allows you to maintain a competitive price for products and work directly with specific consumers.
In addition, you can take orders through the site and deliver finished gypsum tiles directly to the customer. To do this, you will need to buy a truck or enter into an agreement with a company engaged in freight transportation. Do not be afraid to start your own business. A reasonable approach to business will certainly give its result and will begin to bring you good profit.
