In the modern world, a wide variety of construction technologies has appeared that have made our life more comfortable. The production of plastic windows is rapidly developing, which are well-deservedly popular among various segments of the population.
Beautiful, energy-saving, easy-to-use plastic windows appealed to both residents of apartment buildings and owners of private buildings. The number of people who want to open their own business for the manufacture of such products is constantly growing, but not everyone knows what equipment for the production of PVC windows is necessary.
Where to start the production of PVC windows?
First of all, you need to purchase machines for the production of PVC windows, with which you can cut and weld a profile and aluminum. Currently, the market is replete with technology that has established itself on the positive side. It is durable, allows you to achieve high performance, easy to use.
Fully automated models for profile cutting will greatly facilitate the work in production. Precise cutting of PVC and aluminum at given angles is provided without operator intervention, by introducing the necessary dimensions into the electronic memory of the machine. The device has protective automated covers for safe operation and is equipped with a cooling system.
PVC profile welding equipment
The welding of the PVC profile at various angles will be provided by an electro-pneumatic twin-head machine. Welding works at the same time on a movable and fixed head. The machine has a built-in system for adjusting all the necessary parameters: temperature, speed, pressure, heating. At low pressure, the system automatically locks out. The cost of such a machine is approximately 670,000 rubles.
Equipment for cleaning profile corners
You will also need a mechanism to clean the corners of the profile. For such work, a two-axis CNC machine is proposed. Cleaning takes place in 15-20 seconds using 11 blocks with a system of special brushes that work in automatic mode. The machine can independently recognize 250 profile types.
The operator servicing this equipment for the production of PVC windows has the ability to compile and install programs for new types of profiles. During manual work, there are additional safety measures. Such a machine will cost about 970,000 rubles.
Other equipment
There is other equipment for the production of PVC windows. For manual cutting of plastic and metal blanks, circular saws are required, which are available with a small set of operating modes, as well as multifunction ones.
Special equipment for casting from metal or plastic is in demand, which allows you to create PVC products of any shape, bending and size. Some companies choose a screw compressor that is capable of supplying equipment with compressed air. But there are machines for the production of PVC windows with manual transmission that do not require additional compressor support. The equipment with the lowest noise level and easy to maintain is in demand.
Types of materials used and their advantages
Materials for the production of PVC windows are represented on the market quite widely.Recent developments by chemists and technologists have allowed the launch of translucent polyester profiles with the addition of fiberglass, which provides high strength. Basically, the profile is made of plastic, consisting of ethylene and bound chlorine.
In the powder obtained by the chemical process, various components are added that affect the light fastness, color, and resistance to atmospheric phenomena. Plastic is non-flammable, the material is capable of absorbing mechanical energy, resistant to acids, alkalis. All chemical additives are harmless to humans, which is confirmed by various certificates.
The profile is a spatial structure with a hollow structure. There are three-, four-, five-, six-chamber products. The thicker the walls of the chambers, the warmer the profile, the better its sound insulation. Currently, they are produced in various colors. The design of the premises is constantly changing, and much attention is paid to the details of the interior, even the most insignificant. The window profile can be made in various colors for every taste.
It is impossible to paint a white window frame in a different color on your own, but there are several types of technologies that will provide such an opportunity. Coloring the profile with acrylic of any color requires little cost, the process itself is not too time-consuming. Another way is lamination, when the plastic is covered with a film of durable material that preserves color.
And the most difficult, rarely used way of painting the profile is the use of colored melt with the addition of pigment in the raw mix itself. Color windows look stylish, aesthetically pleasing, not subject to mechanical damage and sudden temperature changes. They can be washed with ordinary cleaners.
Accessories
Accessories for the production of PVC windows - the basis of durability and reliability. The window sill should be very strong, resistant to various loads, not to lose its operational properties when in contact with water, when the temperature drops, when cleaning any stains.
Ebbs and peaks - mandatory attributes of any window, protection from moisture, rain, snow and rainfall inside. Mosquito nets are placed, as a rule, on the outside of the frame and serve as a protection of the room from fluff, mosquitoes, and flies. Blinds are installed at will, are used to protect from sunlight.
Smart program
A necessary and necessary addition to production is a program for the production of PVC windows, which helps to prepare the necessary documents, draw up commercial offers and various warehouse documents. The program can automatically conduct all production, performs office control, plans delivery and installation, calculates the cost of the finished window.
Software products are fully customizable to the work of production up to print labels for parts. There is no need to immediately purchase a program that can manage a huge plant. There are universal options that perfectly fulfill all the necessary functions for a small enterprise. The capabilities and tasks of such programs are constantly supplemented and updated, which leads to increased productivity.
