It is difficult to underestimate the importance of such a product as soap, because human hygiene largely depends on it. So why not do your own making? In principle, you can easily make a business plan yourself, but the choice of equipment for the production of soap is a completely different matter.
Here it is important not to make a mistake and choose high-quality equipment that will allow you to produce a good product for everyday use.
What is needed to organize production?
The first step is to take care of renting or buying a production room. An area of 50-60 square meters will be sufficient. In addition, several warehouses will be required where finished products from the workshop will be sent. It should be dry and clean.
The next step is the purchase of equipment, which we will discuss separately. Again, you need to legalize the business using the LLC or IP form. In the next step, you need to buy all the ingredients for soap production. Here a lot depends on which product you are going to release: expensive or cheap.
Depending on the choice, raw materials of appropriate quality will be purchased, as well as packaging materials. And now let's take a closer look at what our production line should be. It will be standard, regardless of the type of product and volume of production.
The choice of equipment for the production of soap
As an example, let's look at a technique that would allow us to make laundry soap. Let it be a workshop with a productivity of 100 kilograms per hour. First of all, you need to buy 3 digesters, as well as a melting tank, in which fat will be smelted.
Since the cooking process involves periodic mixing of the mixture and various additives, a mixer will be needed. Do not forget that our soap should have an attractive appearance, so you can not do without special forms. At the final stage, it is necessary to cut and label the finished product, and a machine is also provided for this.
As you can see, there is nothing complicated here, but note that it is not recommended to buy used equipment, as this can affect the quality of your products, especially if you make expensive high-quality soap. Now let's move on.
The choice of raw materials for the production of soap
Please note that this is quite an important point. First of all, choose pork or beef fat, you can also give preference to any other, but only animal origin. As for oils, you can buy coconut, palm or something like that, the price of such a product is small. This is for cheap soap. Very little money will be spent on its production, but its cost is also low.
If we talk about an expensive product, then buy natural ingredients. Acids must be fruity, and essential oils must be of high quality. In addition, it is necessary to include vitamins, flavorings, etc. in the composition.
All this will significantly increase your raw material costs, but it's worth it. In principle, this will be quite enough for the manufacture of soap, but now I would like to say a few words directly about the technology. Everything goes in several stages.
Soap cooking technology
If you have all the ingredients in stock, you can start production. We have already considered such an important point as the choice of equipment for the production of soap, so let's get right to the point. There are two main stages: chemical and mechanical.The first involves cooking and saponification. As a result, we obtain alcohol and alkali metal salts.
With the participation of the alkali, fats are purified, and then the resulting mixture is further purified, and as a result, we have a concentrated soap. The mechanical part involves processing such as drying, cooling, adding components, and more. To do this, you need a special machine for the production of soap.
A high-quality product contains about 74% fatty acids, but it depends on whether the equipment for the production of soap has been correctly selected and its further adjustment.
Conclusion
Do not forget that the amount of water in the toilet soap should not exceed 12%, and in the household - 30%. In your production, you can use not only existing recipes, but also your own. In principle, for starters you will need to invest about 2-2.5 million rubles.
The monthly costs of ingredients and raw materials, as well as staff wages will be about 300,000 rubles. The profitability of such a business is close to 40%, in just a year and a half you will fully recoup all costs and achieve net profit. Now you know how the selection of equipment for the production of soap is carried out, and what to look for.
There should be no problems with the sale of products, because there is no target audience here. This is a hygiene product, and absolutely everyone buys it. If necessary, you can create your own online store and promote it, it will cost no more than 20,000 rubles.
